The copper rod continuous casting and rolling line is to use electrolytic copper or copper scraps as raw materials and adopt the continuous casting and rolling process to produce large-length glossy copper rods for use in the wire and cable industry. Compared with the traditional process (casting, heating and rolling), the continuous casting and rolling process combines the two processes of casting and rolling, which simplifies the process, improves labor conditions, increases metal yield, improves the quality of continuous casting slab, saves energy, and facilitates the realization of mechanization and automation.
Wheel Continuous Casting Machine is one of the equipment used in the continuous casting and rolling process. Because the casting speed of the wheel Continuous Casting Machine is very high, the single machine has a large production capacity, and the slab temperature is high, so that the continuous casting and rolling process also has the ability of the slab to be continuously rolled online without heating. Wheel casting machine has been successfully used for continuous casting of aluminum and copper. The wheel Continuous Casting Machine used in the copper rod continuous casting and rolling line type UL + Z-1820 + 255/12 (4 + 6 + 2) is five- wheel Continuous Casting Machine.
Five-wheel Continuous Casting Machine is composed of the following parts: casting wheel, compress wheel tensioner, guide wheel, ladle, cooling unit, steel tape blowing device, dust sweeper, heater of carbon coating, billet stripper, guide bridge, dust sweeper for casting wheel, carbon-coating device, pinch roll set, regulator for copper melt inflow and pneumatic control unit, etc. cooling water tank, water return tank, water circulating system and water softening device are to be prepared by the user.
The parameters of five-wheel Continuous Casting Machine are as follows:
Diameter of casting wheel: |
∮1820mm |
Rotation speed of wheel: |
1.767~2.615r/min |
Cross sectional area: |
2500mm2 |
Casting speed: |
9.857~14.58m/min |
Motor for casting: |
AC-5.5Kw, 1440 rpm(frequency converter) |
Pressure of cooling water: |
0.3~0.7Mpa |
Water consumption: |
170 m3/hr (soften water will be better) |
Cooling water temperature: |
<35℃ |
Diameter of tensional cylinder: |
∮250mm |
Means of pinch: |
manually adjustable screw |
(User provides the system of water supply and softening water treatment) |
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