Wire drawing machine is widely used in industrial applications. It is widely used in machinery manufacturing, hardware processing, petrochemical industry, plastics, bamboo and wood products, wire and cable industries. This blog will continue to introduce the composition of LHD-450/13 high-speed al. alloy rod drawing machine.
5. Lubricating system and cooling system for main gear box and drawing oil tank
Transmission gears in the box are lubricated by oil pump with plate type of heat exchanger. Cooling system for drawing is an immerging and ejecting style. Drawing oil soaks 3/4 of drawing capstans and oil lubrication is ejected to drawing dies to enhance the using life of drawing dies. Cooling system includes oil lubrication recycling tank, filters, pipe type of heat exchangers, oil recycling pump. The temperature of lubricating and cooling oil is controlled to 35℃ ~ 50℃.
(1) Lubrication system for drawing: (provide by ITO, standard supply scope)
Lubrication oil tank size: |
L×W×H=1.4×1.4×1.2=2.35m3 1 set / ITO |
Lubrication oil pump |
CBZ-70A, 1.3 Mpa, 3KW, 1 set / ITO |
Plate type of heat exchanger |
BR0.1-1.6-3-N Pass dia. 25mm Area of heat exchanging: 3m2 1 set / ITO |
Drawing oil tank size (L×W×H): |
2.5 x 2.0 x 1.7=8.5 m3 |
Oil pump with gear style |
KCB-200 / 7.5kw Flow: 200L/min pressure:0.6MPa |
Plate type of heat exchanger |
Area of heat exchanging:25m2 |
- Type: Semi-automatic dual spooler - φ500/φ630 dual spooler is mainly used to draw Al & alloy wire continuously with automatic bobbin change to get a continuous production. - Wire traversing pitch is adjustable, bobbin loading & unloading, clamping and release are manually control by precision hydraulic system. - Spool changing from empty to full automatically controlled by PLC, ensures spool changing successfulness up to 99.6% - for high intensity alloy wire, suggest to use single spooler. |
|
Max. speed |
25m/s |
Speed during bobbin changing |
10m/s |
Applied wire range |
Φ1.8mm-Φ4.5mm |
Take-up motor |
30kW/AC 3000r/min(2 sets) |
Traversing motor |
1.5KW /AC |
Max. width of traversing |
460mm |
Traverse type |
Motor driven type |
Speed control |
PLC |
On line air cooling device of take-up reel |
equipped |
pressing and anti-release device of take-up reel for bobbin changing |
equipped |
Wire cutting & bobbin changing |
Automatic |
Size of bobbin |
PND630, PND500 |
The electrical control system for LHD-450/13 high-speed aluminum rod drawing machine includes power supply cabinet, transmission cabinet for drawing motor (containing the transmission for final capstan motor), transmission cabinet for dual-spool take-up, relay control cabinet, main operation desk etc.. The whole machine takes a bus-mastering among man-machine interface touching screen, PLC/ programmable controller and the product, PARKER 590+ series full digital DC speed regulator, of SIEMENS or EUROTHERM. With advanced control means, reliable performance and protection, it is easy to control the operation of the whole machine.
(1) Main technical parameters:
PLC type |
Siemens : S7-1200 |
DC motor drive |
591+,Eurotherm, U.K. |
Transformer for AC motor |
YASKAWA,JAPAN |
Touch screen |
Weinview (10``) |
Power supply & installation capacity |
AC380V, 50Hz, ~450KVA |
Main operation desk |
1set |
Driving control cabinet |
1set |
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