In the wire and cable industry, stranded wire is the basic process for the production of overhead wires and electric conductive cores, and it is also one of the main links in quality control. There are many types of
stranding machines. Frame type stranding machine is one of them for nearly 25 years. The introduction, digestion, absorption, innovation and improvement of frame stranding machine have strongly promoted the frame type machine in the electric wire industry. Application and promotion. There is still a lot of work to be done if the domestic frame machine is to reach the international advanced level.
Wire is the basic process for the production of overhead wires and conductive cores of power cables, and it is also one of the main links in quality control. There are many types of stranding machines. From the structure, there are cage type, disc type, fork type, frame type,
tube type stranding machine, etc.: from the number of strands, there are 7, 12, 18, 24...54 reels. The equal stranding machine is divided into 200, 400, 500, 60, 710 and 800 type stranding machines from the diameter of the pay-off reel: it can also be divided into different types of equipment in terms of whether there is back twist, transmission mode, speed, etc. . The basic types of laying and closing equipment are divided into two categories. One is the stranding equipment represented by the frame-type stranding machine, which rotates in the center of the wire reel; the other is the wire reel in the center of the equipment, and the single wire It is a twisting equipment represented by a tubular stranding machine that rotates around the center of the equipment.
For
Rigid Frame Strander, the spools are generally divided into four frames, and now there are also three or five frames. The central axis is not subject to the weight of the spool, and the spool is 72 in the circumferential direction of the grain cage. The angles of °, 90° or 120° are evenly distributed, the turning radius of the twisting cage is small, and its speed is more than twice that of the same specifications of the cage twisting machine. The twisting cage does not use supporting wheels, but is supported by large bearings at both ends, and the equipment is low in noise , The wire reel can be up and down individually, or as a whole. It is clamped by pneumatic or electric, which is convenient to operate, greatly shortens the auxiliary time and improves the production efficiency. The disadvantage is that it does not back-twist and is suitable for pressing round and fan-shaped strands. Compression and pre-twisting of composite conductors, copper stranded wires, aluminum stranded wires, steel core aluminum stranded wires, and split conductors.
The author has visited and investigated several major domestic design and manufacturing units of frame machines: Shanghai Cable Research Institute, Hefei Shenma Technology Co., Ltd., Shanghai Hongdeli Machinery Manufacturing Co., Ltd., Shanghai Shangdian Co., Ltd., Deyang Dongjiagang Electromechanical Equipment Co., Ltd. etc.
The earliest 630 frame stranding machine in China was introduced from Italy by Guiyang Wire Factory in 1983. Dongfang Electric Machinery Factory (the predecessor of Deyang Dongjiagang Electromechanical Equipment Co., Ltd.) designed and manufactured the domestic first-class machine on the basis of absorbing and digesting imported equipment. A 12+18+24/630 frame machine, which used the top electric centralized upper and lower plate at that time. The domestic wire and cable industry was prevalent at that time, but it was difficult to find a cable manufacturer who wanted this equipment. It was finally sold to Jiangxi Xinhua Nonferrous Metal Products Factory in 1986. You can imagine the application and promotion of domestic frame stranding machines at that time. The difficulty is quite large.
The earliest type 500 frame stranding machine in China was when Shenyang Cable Factory introduced a batch of second-hand equipment through Belgian Gote Company in 1983, and brought in a new frame stranding machine of 12+18+24/500 type; subsequently, Shenyang Cable Factory and The Shanghai Cable Research Institute jointly developed the 500 frame stranding machine.
In 1985, Shanghai Cable Research Institute and Shanghai Jinli Electrical Machinery Factory (the predecessor of Shanghai Hongdeli Machinery Manufacturing Co., Ltd.) jointly developed four 12+18/500 frame stranding machines and supplied them to Guangdong, Guiyang, and Baosheng It is used by cable factories such as, Lanxi, and has been approved by cable manufacturers and gradually promoted.